Key Benefits of 3D Inspection
3D scanning technology brings precision and efficiency to manufacturing and quality control. By integrating 3D inspection, production processes can achieve higher accuracy and performance.
3D検査
3D Inspection in Quality Control
3D inspection within quality control involves the application of sophisticated 3D methodologies for comprehensive examination and assessment of product or component quality. Enhance your inspection processes by incorporating our highly precise and effective solutions, offered by our cutting-edge 3D inspection scanners.
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Inspection, a process to ensure that products are free from defects, is essential for manufacturing, especially for high-precision parts. The requirements for inspection are increasing as the manufacturing technology improves.
Traditional methods are time-consuming and not efficient to inspect due to their limited uses and troublesome operations. They struggle to gather comprehensive data for intricate parts and fail to accurately measure flexible or curved components. However, the introduction of 3D scanning technology has significantly mitigated these challenges.
Quality control department employs 3D inspection technology to generate detailed 3D data of components. This inspection process creates virtual replicas of the components under scrutiny, enabling thorough inspection and analysis of critical parameters.
3D quality inspection systems streamline the measurement process for manufactured goods. Leveraging 3D laser scanning and photogrammetry, 3D quality inspection can precisely detect defects smaller than half the width of a human hair, delivering faster and more efficient results compared to traditional measurement tools.
How to Use 3D Laser Scanners for 3D Inspection?
Capture 3D Data
Fast, accurate, and widely adopted
Create a 3D Model
Detailed, precise, and perfectly presented
Process Data with Inspection Software
Seamlessly connect to various software
Generate an Inspection Report
Intuitive and easy to read
● Accurate Comparison with Original CAD Models:
Utilizing detailed 3D models created by handheld 3D scanners, Scantech enables precise comparisons with original CAD designs. This process identifies any deviations, ensuring manufactured products conform to their intended designs, critical for maintaining quality and functionality.
● Advanced Surface Inspection Across Materials:
Scantech industrial 3D scanners detect surface imperfections on a variety of materials, ensuring products meet stringent quality standards. This capability is essential for delivering defect-free products, irrespective of the complexity of the material.
● Geometric Dimensioning and Tolerancing (GD&T) Analysis:
Our scanners facilitate comprehensive geometric dimensioning and tolerancing analysis, allowing for the detailed measurement and evaluation of the geometric properties of a part. This includes assessing the form, orientation, location, and runout of features, which are crucial for ensuring that parts fit and function together as intended.
● Wear and Tear Analysis for Predictive Maintenance:
3D scanning technology enables the early detection of wear and tear on critical components, aiding in predictive maintenance. By identifying potential failures before they occur, businesses can avoid costly downtime and extend the lifecycle of their equipment.
● Component Assembly Verification:
The portable 3D scanners offer real-time verification of part assembly, ensuring correct installations and reducing production errors. This guarantees that the final product functions as designed, enhancing reliability.
● Real-time Feedback for Manufacturing:
Provide immediate feedback by comparing the scanned 3D data of a manufactured item with its digital twin. This enables on-the-fly adjustments to manufacturing processes, minimizing downtime and waste.
Precision 3D Scanning for Quality Control in Diverse Industries
Automotive
Scantech enhances automotive manufacturing through precise inspection and quality control across the production lifecycle.
Specific applications include:
Prototype Evaluation: Accelerating prototype development by comparing 3D scans with design models.
Assembly Line Quality Control: Ensuring each component meets stringent specifications through real-time inspections, crucial for maintaining high safety and performance standards.
End-of-Line Inspection: Final checks on vehicle assemblies for alignment, fit, and finish before they leave the factory, ensuring every vehicle meets brand quality standards.
Rail Transport and Shipbuilding
Our technology ensures the safety and reliability of rail and maritime transport through detailed component and structure inspections.
Key applications are:
Component Fit and Assembly: Precise assembly of critical components, vital for the structural integrity and safety of trains and ships.
Wear and Damage Assessment: Early detection of wear or damage, facilitating timely maintenance and repairs to avoid operational disruptions.
Historical Data Archiving: Creating digital archives of parts for preservation and future manufacturing reference, supporting the longevity of transport vehicles.
Energy & Heavy Industry
Scantech’s advanced 3D scanning solutions drive innovation and efficiency in energy production and heavy industry.
Notable applications include:
Turbine Blade Inspection: Ensuring the optimal shape and condition of wind turbine blades for maximum energy efficiency.
Pipeline Integrity Monitoring: Inspecting pipelines for early signs of wear, corrosion, or damage, crucial for preventing leaks and ensuring environmental safety.
Equipment Retrofitting: Guiding the upgrade of heavy machinery for better performance and adherence to environmental standards, enhancing the industry’s shift towards sustainable practices.
Mold Industry
In the mold manufacturing sector, Scantech streamlines the inspection, maintenance, and archiving processes.
Applications include:
Mold Wear Monitoring: Detailed examination of mold wear to schedule maintenance, thereby extending mold usability.
Dimensional Verification: Checking that molds produce parts within the desired tolerances, reducing waste and improving efficiency in production lines.
Digital Archiving for Preservation: Creating digital replicas of molds for preservation, ensuring that critical design information is retained for future use.
Medical Sector
Scantech’s precision scanning supports the medical industry by providing detailed data for equipment development and patient care.
Applications involve:
Custom Implant Design: Tailoring implants to patient-specific anatomical requirements, enhancing the effectiveness of surgical interventions.
Surgical Planning: Offering surgeons accurate 3D anatomical models for preoperative strategies, minimizing risks and improving surgical outcomes.
Orthotics and Prosthetics Manufacturing: Crafting personalized orthotic and prosthetic devices to improve patient quality of life through better fit and functionality.
Scantech Solutions
In the demanding world of industrial manufacturing, precision, efficiency, and reliability are paramount. Scantech’s handheld 3D scanners and automated inspection systems are at the forefront of meeting these requirements, offering comprehensive quality control solutions tailored to the needs of industrial manufacturers.
Innovative Handheld 3D Scanners
Our flagship series, including the KSCAN, SIMSCAN, TrackScan, and AXE, are engineered for the inspection of high-precision parts across various industries.
These handheld 3D laser scanners employ advanced non-contact technology to capture accurate 3D point clouds of objects of almost any size or complexity.
This capability is particularly beneficial for:
Complex Geometry Capture: Easily handles parts with intricate geometries or hard-to-reach areas, ensuring thorough inspection.
High Precision: Delivers ultra-precise measurements, essential for components requiring tight tolerances.
Versatility: Adaptable for use in a wide range of environments, from workshop floors to field locations.
Streamlined Data Processing with ScanViewer:
The integration of Scantech’s scanners with our proprietary 3D software, ScanViewer, allows for the instant processing of scanned data.
Users can quickly:
Analyze Data: Perform detailed analyses of the scanned 3D point clouds to identify deviations from CAD models or detect flaws.
Optimize Workflows: Import optimized data directly into CAD software for further analysis, facilitating rapid and efficient 3D inspections.
Automated 3D Inspection Systems:
For manufacturers seeking to enhance efficiency further, Scantech’s AutoScan series offers automated 3D inspection solutions.
These systems are designed to:
Support Batch Inspections: Capable of handling multiple parts simultaneously, significantly speeding up the inspection process.
Ensure Consistency: Delivers consistent, repeatable results, crucial for maintaining high-quality standards in mass production.
Reduce Manual Effort: Minimizes the need for manual intervention, allowing operators to focus on other critical tasks.
Why Choose Scantech for 3D Inspection?
Choosing Scantech’s 3D inspection scanner means investing in the accuracy, speed, and reliability of your quality control processes. Our technology empowers manufacturers to uphold the highest quality standards while optimizing efficiency and reducing costs.
Whether through detailed inspections with our handheld scanners or leveraging the power of automated systems for batch processing, Scantech is your partner in advancing manufacturing excellence.
Product Recommendation
Choose the 3D scanner and automated 3D inspection system that fit your inspection needs
SIMSCAN-E Intelligent, Wireless and Palm-Sized 3D Scanner
SIMSCAN-E is specially designed for scanning parts with narrow spaces or hard-to-reach areas. Due to its compact size and steep view angle, it performs well in 3D scanning deep holes, grooves, and complex details. With the ability to capture up to 6.3 million measurements per second, it ensures fast and efficient scanning without compromising precision.
TrackScan Sharp-S Optical 3D Scanning System
Thanks to its intelligent optical tracking measurement technology, wireless TrackScan-S supports efficient 3D scanning without sticking targets. Besides, it causes no harm to the object to be scanned due to its non-destructive measurement. By freely switching between multiple working modes, it can quickly capture accurate 3D data of large-scale objects.
KSCAN-Magic Series 3D Object Scanner
Flexible and composite 3D scanner KSCAN features a wide-range 3D scanning mode with a scanning area up to 1440 mm*860 mm. It is also good at capturing details. KSCAN is the ideal choice to capture 3D data for small-to-large-scale objects.
AXE-B 3D Scanner
Users can use AXE global 3D scanner to scan large-scale objects ranging from subways, and airplanes to bridges. With a scanning rate of 2 million measurement/s and built-in photogrammetry, AXE stands out of its competitors with robust performance. It also boasts high-speed and deep-hole scanning to flexibly cater to different needs.
AM-CELL C Series Optical Automated 3D Measurement System
AM-CELL C is an optical 3D measurement system that can measure medium-to-large-sized parts automatically. It has a modular unit design that enables various layouts, flexible deployment, and multiple-positioner operations. The system’s advanced safety features and protective measures enable a secure and shared workspace for both human operators and the measurement system. It can work safely with the operators in shop floor, CMM rooms, and educational settings.
AM-DESK 3D System
AM-DESK is a reliable 3D measurement station that can handle various inspection tasks in different settings, such as lab or shop floor. It has a small size and a easy installation process. It can measure parts of different materials, such as casting, plastic, or stamping, up to 100 kilograms automatically and quickly.
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